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Part 7: Ethanol
What is Ethanol?
Ethanol is an alcohol fuel made by fermenting the sugars found in grains, such as corn and wheat, as well as potato wastes, cheese whey, corn fiber, rice straw, sawdust, urban wastes, and yard clippings. There are several processes that can produce alcohol (ethanol) from the various plant forms of biomass. The two most commonly use processes involve using yeast to ferment the sugars and starch in the feed stock (corn or wheat) to create ethanol. This is how wine, beer, and liquor is made. Cider, for example, is made by fermenting apple juice.
A new process uses enzymes to break down the cellulose in woody fibers, so that more of the plant waste can be used to make ethanol. This new technology will soon make it possible to make ethanol from trees, grasses, and crop residues. Trees and grasses require less energy to produce then corn, which must be replanted and tended every year. Scientists have developed fast-growing, hybrid trees that can be harvested in ten years of less. Many perennial grasses can be established in one year and can produce two harvests a year for many years. These new energy crops will not require constant tending or fertilizers and their root systems will rebuild the soil. They will also prevent erosion and offer habitats for wild animals.
Soon, you may find yourself driving by huge farms that are not producing food or animal feed, but fuel for ethanol and power plants. These energy crops will be a boon to the American farmer. In recent years, the advances in farming have allowed farmers to produce enough food for the country on much less land. In fact, American farmers export forty percent of the food they grow, and still have plenty of land that is not under production. Energy crops will allow farmers to use more of their land productively.

History of Ethanol
Ethanol is not a new product. In the 1850s, nearly 90 million gallons were produced every year. At the beginning of the Civil War, a $2.08 per gallon tax was imposed on liquor to finance the war. Since ethanol is a product of fermentation, it was taxed as liquor. At the same time, competitors such as kerosene and methanol were taxed at only 10 cents a gallon. As a result, ethanol could not compete as a fuel, and disappeared from the market.
In 1906, the federal liquor tax was repealed and ethanol became competitive as a fuel. In 1908, Henry Ford designed his Model T Ford to run on a mixture of gasoline and alcohol, calling it the fuel of the future. During World War I, the use of ethanol increased rapidly and, by the end of the war, production had risen to 50 million gallons a year. It was used not only as a fuel, but in the manufacture of war materials, as well.
In 1919, the ethanol industry received another blow when the era of Prohibition began. Since ethanol was considered liquor, it could only be sold when poisons were added to make it undrinkable. In a process called denaturing, ethanol was rendered poisonous by the addition of 3-5% petroleum components.
By the 1920s, ethanol was no longer thought of as an alternative to gasoline; it was considered a gasoline extender or octane enhancer that boosts the power of the car's engine. However, with the production of ethanol effectively banned by Prohibition, other products were used for that purpose.
With the end of Prohibition in 1933, interest in the use of ethanol as a fuel was revived. During World War II, production of ethanol rose dramatically, to 600 million gallons a year. While some ethanol was used as fuel, most of it was used in the production of synthetic rubber, since supplies of natural rubber had been cut off by the war in Asia.
After the war, ethanol production again declined sharply. Not only were there no more government contracts to produce ethanol, but farmers were exporting much of their grain to foreign markets. At the same time, large supplies of cheap foreign oil made gasoline less expensive.

Ethanol Today
In the 1970s, embargoes by the major oil producing countries curtailed gasoline supplies. With supplies of gasoline reduced, long lines formed at gas pumps, and prices for gasoline rose. The embargoes helped to revive interest in ethanol as an alternative fuel.
In 1988, more than fifty ethanol plants, mostly in the Midwest, produced over a billion gallons of ethanol. Many new plants are planned or are under construction. Another reason for the renewed interest in ethanol is the environmental benefit. Since ethanol contains oxygen, using it as fuel additive results in a cleaner burning gasoline. Gasoline containing up to ten-percent ethanol is widely used in urban areas across the country that fail to meet public health standards for carbon monoxide and ozone. These ethanol blends, called gasohol, result in up to 25% fewer carbon monoxide emissions than conventional gasoline. It costs more to produce ethanol than gasoline, but federal and state tax advantages make ethanol use competitive in the market place today. Using ethanol can also reduce carbon dioxide emissions. Fossil fuels release carbon into the air, where it reacts with oxygen to form carbon dioxide, a greenhouse gas that traps the earth's heat. Ethanol is made from crops, which take in carbon dioxide and give off oxygen. This carbon cycle maintains the balance of carbon dioxide in the atmosphere.
As new technologies for producing ethanol from all parts of a plant or tree become available, the production and use of ethanol should increase dramatically.











Many farmers grow nothing but wheat. Seen here is a gigantic wheat field. Without wheat we would not be able to produce ethanol. See across for a complete description of this process.



































Ethanol first became popular as a fuel with the Model T (seen above). Henry ford mixed ethanol with gasoline to run this machine.





























Without ethanol plants like this one, mass production of this invaluable fuel would be impossible.
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